The stud is embedded with flux to keep the weld zone clean as the gun plunges it into the base while the interfaces of each are molten.
Drawn Arc Weldingĭrawn Arc welding creates the strongest bond between stud and base. Read on for definitions of three different methods of stud welding. Stud welding is a versatile process and as a result, there is more than one method of stud welding. The extension cable of a stud welding system is responsible for transporting the welding current from the power source to the stud welding gun. The ground cable safely grounds your welding system to prevent it from shorting. Ground cables are one of the cables required for stud welding. Hand held weld guns are more versatile because they can be taken from job to job and are not designed for only one specific material or application. Weld guns can be handheld, or fixed, for automated systems. The weld tool, also referred to as a weld gun, is the component that holds the studs and applies the extreme heat to initiate the stud welding process. Image Industries sells three different types of power sources for all your stud welding needs! We have Arc stud welding, QuickLinx, and Capacitor Discharge power sources. The power source is what supplies the energy to the weld tool. The system consists of five key components, defined below. The welding system itself is one of the most important pieces of equipment for stud welding.
The Components of the Stud Welding System These ferrules are designed not to melt or break when exposed to the brief, extreme temperatures associated with stud welding. Image industries supplies ceramic ferrules with all drawn arc weld studs sold. Stud welding ferrules are ceramic rings that are designed to shield and protect the stud during the welding process. Threaded weld studs are intended to be used as a fastener while unthreaded studs can be used as a pin or a locator. These weld studs can be both threaded, or unthreaded. Weld studs are cold formed or CNC machined metal parts that are meant to be stud welded to similar metals. Find out more about the stud welding equipment mentioned below! Weld Stud For welding drawn arc weld studs, in particular, ceramic ferrules are also needed. Stud welding requires two essential components: a welding system and weld studs (fasteners). This review of essential stud welding terminology should keep your stud welding chops honed.
Today's constantly evolving industrial standards and materials can be inadvertently confused, leading to waste or injury.
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